An air compressor is a unit that converts power from a mechanical source into potential energy, which is then stored in air compressor pipes. In general terms, an air compressor pushes more and more air into the air compressor tubes, increasing pressure until the the compressed air distribution is at its maximum level. The energy in the air compressor piping can be used for many different functions, but as much as 90% of the electrical energy is converted to heat.
About 70% of all manufacturers have a compressed air system, made from different materials such as galvanized steel, black iron, and copper. But recently, aluminum air compressor piping has become a popular option for many different manufacturing firms. Here are five reasons why aluminum is the best material for air compressor pipes.
Decreases installation costs
A steel pipe installation is costly, dirty, and extremely complicated. The installer needs to thread the steel pipe with specialized materials. That requires specialized workers, which makes steel pipes much more expensive to install. In addition, cutting fluids are needed to get a quality thread before you even start to install the material, which causes a lot of debris.
Maintenance is less stressful
Aluminum pipes are a lot lighter than steel pipes, so the installation and labor required is less intensive and expensive. Therefore, it is easier to make spot adjustments and modifications to aluminum pipes as needed.
Steel compressors are known for leaks; their threaded connections aren't as watertight as aluminum. Because of these leaks, the unit will have to work harder for longer periods of time, which means more money out of your pocket. For example, an 1/8 inch diameter hole in a 100 psi system can cost you more than $1,200 per year in wasted energy.
Aluminum air compressor pipes do not corrode like their steel counterparts. This rust causes build-up, which creates pressure drops and clogged lines. With aluminum, you can be sure they will stay clear and function properly.
Aluminum pipes are OSHA certified, meaning the pipes are safe for use in your work environment.
As a whole, aluminum is a great material for air compressor pipes. If you have any other questions, contact an air compressor professional today.